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Mountain brewer
Joined: 26 Feb 2018 Posts: 13 Location: Durango
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Link Posted: Sun Mar 04, 2018 5:34 pm Post subject: |
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Hey there!
I appreciate all the work and effort you put in to help people like me build out an eBrew system. I switched the heating elements to the stainless ones.
As I design this and picture my brew day I am thinking I could make both the HLT and RIMS run on 110v?
Speed of heating for these two operations isn't so key. and only thing in my mind that truly needs 240 is BK. As it is with my gas fired system I start heating my sparge water 30-45min prior to end of mash. It seems I should have no problem getting my water to 180 by that time. any thoughts? I would really like to keep the amps down to 30 somehow. My service panel is in the laundry room adjoining the garage so I can just go straight through the wall with less than 10ft of 10/3 romex. Am I way off base or??????????
Once again coming from a Veteran and Flight Nurse/EMS I appreciate your help in my quest for the perfect beer.
Until I find it I guess I'll just have to keep practicing making great beers........lol
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kal Forum Administrator
Joined: 12 Dec 2010 Posts: 11122 Location: Ottawa, Canada
Drinking: Pub Ale, Electric Creamsicle, Mild, Pliny the Younger, Belgian Dark Strong, Weizen, Russian Imperial Stout, Black Butte Porter
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Link Posted: Sun Mar 04, 2018 6:51 pm Post subject: |
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Mountain brewer wrote: | As I design this and picture my brew day I am thinking I could make both the HLT and RIMS run on 110v? Speed of heating for these two operations isn't so key. |
Depends how patient you are. There's no right or wrong answer. Use these calculators:
http://www.brewheads.com/powerrequired.php
http://www.brewheads.com/rise.php
Quote: | As it is with my gas fired system I start heating my sparge water 30-45min prior to end of mash. It seems I should have no problem getting my water to 180 by that time. any thoughts? |
Use the calculators above to do the math and decide. That said, if you limit yourself to a 120V circuit that means a 5500W element will put out 1375W so 30-45 mins isn't plausible given that you're brewing 10 gallon batches. It's be more like 90-120 mins.
Quote: | I would really like to keep the amps down to 30 somehow. |
You'll have to design something that only allows a single 5500W element to be run at 240V then. Your design will not work.
I seriously think you should consider our standard 30A control panel design and HERMS setup instead of a custom RIMS setup. Our standard 30A setup only uses 30A / 240V, and being HERMS will cost you less to implement, and give you much faster heat times than this 120V HLT / RIMS setup you're planning on designing. Feel free to simplify and remove things like timers, meters and so forth that you don't need. It'll still work for you.
The bonus is that this design is completely documented here on this website with all the parts you need so all the work's been done for you too. Plus, all the wiring diagrams are done. Plus it's a design used by thousands of brewers worldwide so if you have questions, there are many that can help. Plus it has a proven track record of working well. Read some of the testimonials here: http://www.theelectricbrewery.com/testimonials
I'm not against someone designing their own as that can certainly be fun, but make sure you understand why you make the choices you make. Given the level of questions you are asking I would seriously try and sway you to a design that is known to work well instead of redesigning from scratch as (maybe I'm off base here) but you don't appear to get want to get enjoyment out of designing your own. You seem to want something that works well, is limited to 30A/240V, isn't too expensive, and makes good beer. That's a simplified version of my standard 30A HERMS brewery design in a nutshell that I (and thousands of others in 50+ countries) have been using now for many years with great success.
Quote: | My service panel is in the laundry room adjoining the garage so I can just go straight through the wall with less than 10ft of 10/3 romex. Am I way off base or?????????? |
Having not seen your electrical setup, or the wall, I have no idea. You need to talk to an electrician. They'll be able to assess what's possible given your current setup, structure, and so forth.
Good luck.
Kal
_________________ Our new shop with over 150 new products: shop.TheElectricBrewery.com
We ship worldwide and support our products and customers for life.
Purchasing through our affiliate links helps support our site at no extra cost to you. We thank you!
My basement/bar/brewery build 2.0
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Mountain brewer
Joined: 26 Feb 2018 Posts: 13 Location: Durango
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kal Forum Administrator
Joined: 12 Dec 2010 Posts: 11122 Location: Ottawa, Canada
Drinking: Pub Ale, Electric Creamsicle, Mild, Pliny the Younger, Belgian Dark Strong, Weizen, Russian Imperial Stout, Black Butte Porter
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Link Posted: Mon Mar 05, 2018 2:30 am Post subject: |
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No, those won't work. They're SPST.
If you plan on building to our standard 30A design (just simplified) I suggest you go through our plans and look at the specs for each of the parts you need. It's all laid out. Complete parts list here: http://www.theelectricbrewery.com/parts-list-for-building
The control panel parts are near the bottom.
You can also just go through the control panel build build instructions. Start reading here: http://www.theelectricbrewery.com/control-panel-part-1
All the parts and specs will be laid out.
I'm here to help, but with hundreds of parts required (and hundreds of brewers building at any given time), I don't have time to check every last part for someone I'm afraid. Sorry!
To help, I do give complete specs and places you can purchase from as well. For example, the 30A relays are detailed here:
http://www.theelectricbrewery.com/30A-240V-DPDT-or-DPST-relay-with-120V-AC-coil
We can also sell you parts if you like, all tested and guaranteed to be the right parts, and guaranteed to work for you. It's also much easier to support someone if they use the parts we recommend and sold to them as we know what they're using.
Cheers,
Kal
_________________ Our new shop with over 150 new products: shop.TheElectricBrewery.com
We ship worldwide and support our products and customers for life.
Purchasing through our affiliate links helps support our site at no extra cost to you. We thank you!
My basement/bar/brewery build 2.0
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Mountain brewer
Joined: 26 Feb 2018 Posts: 13 Location: Durango
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Link Posted: Sun Mar 11, 2018 9:55 pm Post subject: |
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Step one done. Three tiers on old tower are now one level. Third platform on right is hinged so it can drop away to save space in garage. 2 Blichmann riptide pumps are mounted and hard to see is a Blichmann Therminator plate chiller on the side. rest of electrics come next week. finally landed on a hybrid 240/110v system. HLT and BK and pumps will run on 240 system and RIMS system will run on seperate 110v system. So much fun designing the system and can't wait to brew my first batch on it. How much increase in efficiency can I expect? I plan on brewing my go to Double IPA that usually sits at 9%. I planned on brewing it the same as I always do and then measure but didn't know if there is a typical number.........?
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kal Forum Administrator
Joined: 12 Dec 2010 Posts: 11122 Location: Ottawa, Canada
Drinking: Pub Ale, Electric Creamsicle, Mild, Pliny the Younger, Belgian Dark Strong, Weizen, Russian Imperial Stout, Black Butte Porter
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Mountain brewer
Joined: 26 Feb 2018 Posts: 13 Location: Durango
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Link Posted: Sat Mar 17, 2018 9:47 pm Post subject: |
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I am in the process of wiring and the heatsinks that I have chosen fit perfectly inside the enclosure. I would need to cut more on it to put them on the outside. I live in colorado and will be brewing in my garage. Can i put the heat sinks inside the enclosure or would they get too hot?
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kal Forum Administrator
Joined: 12 Dec 2010 Posts: 11122 Location: Ottawa, Canada
Drinking: Pub Ale, Electric Creamsicle, Mild, Pliny the Younger, Belgian Dark Strong, Weizen, Russian Imperial Stout, Black Butte Porter
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Link Posted: Sat Mar 17, 2018 10:25 pm Post subject: |
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Assuming you're building a control panel based on our design (same power usage, same size enclosure) I would not recommend putting the heat sink in the enclosure for the reasons you stated.
If power dissipation into heat sink is small enough and/or the enclosure large enough, this can work as it won't raise the ambient temp of the enclosure to any huge degree (there are calculations available for this) but with our high power SSRs and somewhat small enclosure, I wouldn't recommend it. You'll shorten the lifespan of the electronics (not just the SSR, but everything else in the panel).
Kal
_________________ Our new shop with over 150 new products: shop.TheElectricBrewery.com
We ship worldwide and support our products and customers for life.
Purchasing through our affiliate links helps support our site at no extra cost to you. We thank you!
My basement/bar/brewery build 2.0
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Mountain brewer
Joined: 26 Feb 2018 Posts: 13 Location: Durango
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Link Posted: Sat Mar 24, 2018 8:26 pm Post subject: |
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Pressure tested RIMS system and auto tuned PID, seems like there is a 3 degree difference between RIMS outlet RTD and mash tun. Is this pretty normal? Granted I don’t have grains in it to help stabilize thermal mass.
Last edited by Mountain brewer on Sat Mar 24, 2018 8:40 pm; edited 1 time in total
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kal Forum Administrator
Joined: 12 Dec 2010 Posts: 11122 Location: Ottawa, Canada
Drinking: Pub Ale, Electric Creamsicle, Mild, Pliny the Younger, Belgian Dark Strong, Weizen, Russian Imperial Stout, Black Butte Porter
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Mountain brewer
Joined: 26 Feb 2018 Posts: 13 Location: Durango
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Link Posted: Sat Apr 07, 2018 6:02 pm Post subject: |
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First two brews are in the books. Triple IPA and a Hefeweizen. Thanks for all the help and advice. I have to say I love the setup.
I have modified it to run a 110v RIMS system and the rest runs on 240v.
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kal Forum Administrator
Joined: 12 Dec 2010 Posts: 11122 Location: Ottawa, Canada
Drinking: Pub Ale, Electric Creamsicle, Mild, Pliny the Younger, Belgian Dark Strong, Weizen, Russian Imperial Stout, Black Butte Porter
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