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inkedbrewer
Joined: 15 Jan 2015 Posts: 57
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Link Posted: Mon Feb 16, 2015 2:25 am Post subject: inline oxygenation |
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i'm wondering if anyone has a parts list of what is needed to add an inline oxygenation system
to the counter flow wort chiller. I was thinking of purchasing the one from MoreBeer.com
_________________ Good Men Like Good Beer - Hunter S. Thompson
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kal Forum Administrator
Joined: 12 Dec 2010 Posts: 11122 Location: Ottawa, Canada
Drinking: Pub Ale, Electric Creamsicle, Mild, Pliny the Younger, Belgian Dark Strong, Weizen, Russian Imperial Stout, Black Butte Porter
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chastuck
Joined: 06 Oct 2013 Posts: 193 Location: Beckenham, Kent, UK
Drinking: Bitter
Working on: IPA
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Kevin59
Joined: 03 Aug 2012 Posts: 1047 Location: Fort Collins, CO
Drinking: Imperial Brown Ale
Working on: Oatmeal Stout, IPA
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Link Posted: Tue Feb 17, 2015 10:24 pm Post subject: |
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Here's one I built for my setup a couple of years ago.
http://www.theelectricbrewery.com/forum/viewtopic.php?p=296800#296800
I used it a few times and then decided it was more trouble than it was worth for me. (READ: I'm too lazy to have one more thing to clean at the end of the brew day! )
Now I splash the heck out of my wort as I pump it into my fermenter to "aerate", then pitch yeast from a starter and all is well.
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jimboh
Joined: 25 Mar 2017 Posts: 69 Location: Halifax NS
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Link Posted: Mon Jun 12, 2017 1:45 am Post subject: |
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The top of my fastferments are only 6 inches from the ceiling in my beer room in the basement. I can't get a drill with a degas tool or even a stirrer into the top to properly oxygenate so I was considering placing an inline aeration stone on the output from the wort chiller.
I was just going to buy an aquarium fish tank air pump, sanitary filter and 2 micron stone and a SS tee to mount it in.
Will this method provide sufficient oxygenation? Or would I need to go pure Oxygen (I'd rather not).
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David_H
Joined: 13 Nov 2013 Posts: 139 Location: Savannah, GA
Drinking: Dry Irish Stout, Electric Pale Ale, American Amber Ale, Irish Red Ale
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Link Posted: Mon Jun 12, 2017 12:24 pm Post subject: |
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Here is a link to the Venturi Aeration that I am using. There is a very large head of foam in the fermenter after passing through this venturi.
http://www.theelectricbrewery.com/forum/viewtopic.php?p=320711#320711
Though, this sucks air in, not oxygen.
David
_________________ David
Kal Clone Controller
20 gallon Spike Brewing 3-Kettle System
SS Brewtech 14 gallon fermenter w/ gycol chiller
4 tap keezer with Nitro Tap
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jimboh
Joined: 25 Mar 2017 Posts: 69 Location: Halifax NS
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Link Posted: Mon Jun 12, 2017 3:08 pm Post subject: |
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Thanks David, I saw your solution when I searched before posting and it looks real neat and no pump needed.
I was looking at the 1/2 NPT threaded stone simply because it would fit neatly and permanently in my setup. One thing I didn't consider was that an SS aeration stone fitted permanently in the chiller output may be a sanitary issue as it may be difficult to clean.
I see people arguing against screw thread fittings in the wort cold side, I have just been pumping boiling wort through the coil and output pipe back into the wort (until the pipes are full) and then let it stand for 5 minutes full of very hot water.
With your Venturi system is the pipework rigid? Only I have only seen those pipe fittings (the T) used with rigid pipe.
I have a quick disconnect fitting on the Chiller output and I use one of my female/female hoses connected to a long male/male hose through a hole in the floor to my basement and ferementer below. the hose is silicone 1/2 in ID.
I could make a shorter Female/Female quick disconnect tube with a short length of hose with your tee in the middle. Or maybe it would be possible to use a SS Tee and a 1/2in NPT to 1/4in barb fitting as the venturi (grind off the nut on the barb fitting and screw it in barb first? What do you think?
Edit: Duh, will a thread even screw in backwards???
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David_H
Joined: 13 Nov 2013 Posts: 139 Location: Savannah, GA
Drinking: Dry Irish Stout, Electric Pale Ale, American Amber Ale, Irish Red Ale
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Link Posted: Mon Jun 12, 2017 4:52 pm Post subject: |
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Quote: | With your Venturi system is the pipework rigid? Only I have only seen those pipe fittings (the T) used with rigid pipe. |
The tubing is polypropylene, I would call it semi-rigid. I have also used those fittings with flexible anti-microbal tubing. The pressure is very low at the venturi < 1-2 psi. I can push 11 gallons through the venturi in about 10 minutes or so.
I am using a counterflow plate chiller with 1/2" threaded fittings, I'll take a photo of that end of the system next change I get.
_________________ David
Kal Clone Controller
20 gallon Spike Brewing 3-Kettle System
SS Brewtech 14 gallon fermenter w/ gycol chiller
4 tap keezer with Nitro Tap
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McGruber
Joined: 12 Aug 2014 Posts: 237 Location: Idaho
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Link Posted: Mon Jun 12, 2017 5:37 pm Post subject: |
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jimboh wrote: | Thanks David, I saw your solution when I searched before posting and it looks real neat and no pump needed.
I was looking at the 1/2 NPT threaded stone simply because it would fit neatly and permanently in my setup. One thing I didn't consider was that an SS aeration stone fitted permanently in the chiller output may be a sanitary issue as it may be difficult to clean. |
Hey jimboh, the picture of my set up is right above David_H's in his link. I use the threaded stone into a T. It works fine, and in two years I've never taken it apart and never had a sanitation issue. After brewing I circle hot PBW for about 10 minutes through the CFC/ aeration T, and then rinse. Before brew day I run star san through it and my whirlpool for about 10 min. Technically you could still have sanitation issues with the Venturi. It also has dead zones and places for contaminants to hide, but I think a similar cleaning regimen would probably be good enough.
That being said, even with a 0.1 -0.3 lpm flow regulator I've had trouble adjusting the O2 flow rate, have had excessive foaming in the fermenter and I think I've been over oxygenating. No off flavors that I've noticed, but it is possible to give wort too much O2 (too high a level is toxic for yeast) and I've had some slow fermentations. I could definitely limit the amount of O2 I give, but calculating flow rate/volume is hard, and over or under oxygenating isn't good. For consistencies sake, I think I'm going to find a way to do what David_H did, but maybe with stainless steel. I'll probably adapt the stone I have to a trip-clamp fitting and just oxygenate from the bottom of the conical for high gravity beers and use the wand I have for yeast starters. This will save on O2 usage and really simplify the set up. Unless you do barleywines all the time, from a cost and effort standpoint you'd probably be better off doing inline aeration. It's perfectly good for 95% of beers. Just my opinion.
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jimboh
Joined: 25 Mar 2017 Posts: 69 Location: Halifax NS
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Link Posted: Mon Jun 12, 2017 6:12 pm Post subject: |
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Do you think that the venturi method will oxygenate more effectively than an aquarium pump and stone inline?
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McGruber
Joined: 12 Aug 2014 Posts: 237 Location: Idaho
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Link Posted: Mon Jun 12, 2017 6:48 pm Post subject: |
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jimboh wrote: | Do you think that the venturi method will oxygenate more effectively than an aquarium pump and stone inline? |
Either is fine. So long as it's as much as you need, you can't physically over oxygenate using aeration. I'm not looking at the numbers now, but I think max saturation of air is 8 ppm, which is perfect for most beers. So long as you're not under-aerating it doesn't matter if it's sucked into the tube or pumped into it. My guess is pumping it, and using a stone, would ensure the maximum amount is added and would keep bubble size small which ensures better saturation, but I really don't know if the Venturi would work just as well or not. It's possible. If you already have the stone though, I'd go with the aquarium pump.
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David_H
Joined: 13 Nov 2013 Posts: 139 Location: Savannah, GA
Drinking: Dry Irish Stout, Electric Pale Ale, American Amber Ale, Irish Red Ale
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Link Posted: Mon Jun 12, 2017 7:10 pm Post subject: |
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Since I'm using the venturi, I think the venturi is adequate. (Obviously biased) There is a very audible sucking sound and obvious bubbles and foam in the fermenter. There is easily 2-3 gallons of foam (if that is a viable measure of foam) on top of the wort in the fermenter.
_________________ David
Kal Clone Controller
20 gallon Spike Brewing 3-Kettle System
SS Brewtech 14 gallon fermenter w/ gycol chiller
4 tap keezer with Nitro Tap
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jimboh
Joined: 25 Mar 2017 Posts: 69 Location: Halifax NS
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Link Posted: Mon Jun 12, 2017 8:01 pm Post subject: |
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I do like the idea of the venturi, but I would rather do something in stainless that I can perhaps boil after each batch. Any ideas on how you would do it with a stainless Tee?
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McGruber
Joined: 12 Aug 2014 Posts: 237 Location: Idaho
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Link Posted: Mon Jun 12, 2017 8:28 pm Post subject: |
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David_H wrote: | There is easily 2-3 gallons of foam (if that is a viable measure of foam) on top of the wort in the fermenter. |
I'd say that it's working perfectly then.
@ jimboh - The only way to really know if anything is "adequate" would be to test your wort using a Dissolved Oxygen (DO) meter...IF you want to really geek out and have about three hundred dollars laying around.
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jimboh
Joined: 25 Mar 2017 Posts: 69 Location: Halifax NS
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Link Posted: Mon Jun 12, 2017 8:34 pm Post subject: |
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@McGruber Yes I guess so. I have made hundreds of batches with kits before getting into All Grain and all I ever did was give it a bit of a stir and I reckon all the beers turned out ok. Just trying to do things as right as I can now I have the Electric Brewery.
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McGruber
Joined: 12 Aug 2014 Posts: 237 Location: Idaho
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Link Posted: Mon Jun 12, 2017 8:45 pm Post subject: |
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jimboh wrote: | @McGruber Yes I guess so. I have made hundreds of batches with kits before getting into All Grain and all I ever did was give it a bit of a stir and I reckon all the beers turned out ok. Just trying to do things as right as I can now I have the Electric Brewery. |
If you've seen my builds you know that I completely understand. Let us know if you go stainless Venturi or aquarium pump; I'd like to get ideas on it too.
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David_H
Joined: 13 Nov 2013 Posts: 139 Location: Savannah, GA
Drinking: Dry Irish Stout, Electric Pale Ale, American Amber Ale, Irish Red Ale
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Link Posted: Mon Jun 12, 2017 8:48 pm Post subject: |
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Here are my thoughts on an almost off the shelf SS Venturi.
Use 3/8" OD SS Tubing, swag the end down to about 1/8" ID (this is the hard / expensive part)
Connect this into a SS Compression Tee Fitting.
Connect another piece of 3/8" Tubing to the output side allowing the swagged portion to nest inside the output tubing.
Attach the sanitary air filter to the upstanding leg of the Tee.
The input tubing and output tube would then attach to your Silicone Tubing with hose clamps.
Just my thoughts. Or google SS Venturi and contact one of the suppliers.
_________________ David
Kal Clone Controller
20 gallon Spike Brewing 3-Kettle System
SS Brewtech 14 gallon fermenter w/ gycol chiller
4 tap keezer with Nitro Tap
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jimboh
Joined: 25 Mar 2017 Posts: 69 Location: Halifax NS
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