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Jockey Box Build - Vintage Thermos Ice Chest

 
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huaco




Joined: 05 Apr 2012
Posts: 1506
Location: Burleson Texas


PostLink    Posted: Mon Dec 01, 2014 1:18 am    Post subject: Jockey Box Build - Vintage Thermos Ice Chest Reply with quote


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This weekend I followed through on a threat and actually built this Jockey Box I've been planning for a while. TONS of credit goes out to my buddy Jimmy Big Ears! He is a stainless coiling machine!
The stainless coils well but is certainly in need of backing by a "mandrel" and in this case, a few diameters of PVC are a perfect match. The first mandrel that formed the inner core was a 4" pvc. The notch in the end is to secure a hook and make the coiling process much easier.

Photo 1 - wrapping the coil around a 4" PVC mandrel.


Photo 2 - Inside view (notice the hook)


Photo 3 - After about 20 coils, we made a small bend to catch the opening on the larger mandrel.


Photo 4 - More bending...
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huaco




Joined: 05 Apr 2012
Posts: 1506
Location: Burleson Texas


PostLink    Posted: Mon Dec 01, 2014 1:25 am    Post subject: Reply with quote

Photo 5 - The small coil inside the large mandrel with the hook engaged


Photo 6 - Another shot of the larger coil bend starting to take shape.


Photo 7 - Both coils in the ice chest with the 3/8 compression x 1/4" Barb fittings installed.


Photo 8 - Drilling holes in the back for the 1/4" Flare x 1/4" Flare bulkhead.
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huaco




Joined: 05 Apr 2012
Posts: 1506
Location: Burleson Texas


PostLink    Posted: Mon Dec 01, 2014 1:26 am    Post subject: Reply with quote

Photo 9 - Drilling the shank holes in the front.


Photo 10 - Shanks and taps installed



Photo 11 - Lid opened up to show inside



Photo 12 - Starting to get this thing Stickered up! Front side...
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huaco




Joined: 05 Apr 2012
Posts: 1506
Location: Burleson Texas


PostLink    Posted: Mon Dec 01, 2014 1:27 am    Post subject: Reply with quote

Photo 13 - Side 1 stickers


Photo 14 - Back side stickers


Photo 15 - Side 2 stickers


Photo 16 - Top view...
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huaco




Joined: 05 Apr 2012
Posts: 1506
Location: Burleson Texas


PostLink    Posted: Mon Dec 01, 2014 1:28 am    Post subject: Reply with quote

Last but not least... by far the coolest sticker on the Jockey Box! Smokin' Sam!
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foomench




Joined: 21 Feb 2012
Posts: 704
Location: Longmont, CO

Drinking: Pinot barrel aged quad

Working on: Flanders oude bruin in barrel, Flanders red fermenting to refill the barrel


PostLink    Posted: Mon Dec 01, 2014 5:25 pm    Post subject: Re: Jockey Box Build - Vintage Thermos Ice Chest Reply with quote

huaco wrote:
This weekend I followed through on a threat and actually built this Jockey Box I've been planning for a while. TONS of credit goes out to my buddy Jimmy Big Ears! He is a stainless coiling machine!

No kidding! That is great work, and I speak from stainless coiling experience. Nice setup all around too.

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James Edmonton




Joined: 29 Jan 2014
Posts: 124
Location: Edmonton, AB

Drinking: West Coast Dry Hopped IPA

Working on: Session Ale


PostLink    Posted: Mon Dec 01, 2014 5:27 pm    Post subject: Reply with quote

Nice job! Looks Great!
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Kevin59




Joined: 03 Aug 2012
Posts: 1047
Location: Fort Collins, CO

Drinking: Imperial Brown Ale

Working on: Oatmeal Stout, IPA


PostLink    Posted: Mon Dec 01, 2014 5:33 pm    Post subject: Reply with quote

Very cool Craig!
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Crazy Brewer




Joined: 12 Feb 2014
Posts: 60
Location: Houston area, Texas


PostLink    Posted: Tue Dec 02, 2014 2:40 am    Post subject: Reply with quote

Very nice!
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"What your mind can conceive and believe it can achieve". Napoleon Hill
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Tyl012




Joined: 17 Nov 2014
Posts: 39
Location: Montana

Drinking: Pale Ale, brown porter, white whea, Irish red

Working on: Blonde, Pliny The Elder clone,


PostLink    Posted: Thu Dec 04, 2014 3:03 am    Post subject: Reply with quote

Nice Job!
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